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Pre Stitching Spars Standalone Chunks

Spar Rotisserie

This weekend I rigged up all my spars in a ’rotisserie’ style setup so that I can apply a single coat to all sides of a spar at once. This should really speed up the finishing of these pieces. With these long angle irons that I’ve been using, it was easy to clamp up some […]

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Pre Stitching Spars Standalone Chunks

Mast Glueup

Glued up the mast on Saturday. I had two helpers and it took us about three hours, though we were not in a rush at all. Here are some pictures of everything clamped up. Below, I’ll talk about the process. Before glue, we clamped everything up dry and studied it for a while. I was […]

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Categories
Pre Stitching Spars Standalone Chunks

Mast Rabbets & Dry Fit

I have cut the tapers in all four mast staves. Now to cut the rabbets in the two side pieces. The manual suggests for each rabbet making two cuts with a table saw. My side pieces have a noticeable bow in the last several feet, so I worried about being able to keep a long, […]

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Pre Stitching Spars Standalone Chunks

Spars I

Completing all my spars is another thing I am doing prior to stitching up the hull. Only reason is to not have to work in a cramped area once the hull comes together. Once all the spars are varnished, I’ll hang them from the ceiling where they are out of the way. For reference…I’m working […]

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Categories
Pre Stitching Standalone Chunks

Spar Benches

I am also going to build my spars before stitching the hull. I ran across two 20′ long pieces of 4″ angle iron and figured they would make good reference surfaces for spar work. Despite dropping one on my foot I finally got them mounted up on some sawhorses and I think they will be […]

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